2001, KAMPF Aluminium Slitting Line
New Low Price
Asking price US$1,450,00.00
Material Processed: Aluminium Alloy 1145, 1100, 303, 7072 and 8111.
Temper: 0 thru H19
Entry Strip Width Range: Min./Max. 25" - 69" (635 - 1753 mm)
Line Speed Max: 2600 Ft/min. (800 M/min.) depending on material type,
thickness, Spool, Core and slitting width.
Strip Thickness Range: 0.002" - 0.015" (0.05 - 0.381 mm)
Note:
According to Kampf, this Line will run Can Lid Stock 0.037" (0.93 mm) and
"O Temper" Dead Soft Aluminum at 0.081" (2.06 mm) with Knife Modifications.
Consisting of the Following:
Unwind Reels:
Coil O.D. Max.: 90" (2286 mm)
Coil O.D. Min.: 24" (610 mm)
Spool Size I.D./O.D./Length: 23.75" x 26" x 72" (603 x 660 x 1829 mm)
12.812" x 16" x 66" (325 x 406 x 1676 mm)
12" x 16" x 27.50" (304,8 x 406 x 698,5 mm)
Unwind and Coil Stands to be designed to accept future
Spool length of 76" (1930,4 mm)
Rewind Reels:
Slitting Width Range: 0.6" - 46" (15.8 mm - 1169 mm)
Maximum 40 Cuts Plus Edge Trim
Reels Diameter O.D. Max.: 72" (1829 mm)
O.D. Min.: 18" (457 mm)
(Depending On Material Type, Thickness, Spool, Core
and Slitting Width)
Spool/Core I.D: 6, 10, 12, 16" (152, 254, 304, 406 mm)
Fiber Cores (Cardboard)
Slitting System: Scissors Cut
Edge Trim Min./Max.: 0.5" - 2.0" Per Side (12.7 - 50.8 mm Per Side)
Slit Width Tolerance: +/- 0.1 mm
Jogging Speed Approx.: 10 M/Min. (Adjustable)
Acceleration/Deceleration: Vo - V Max. in approx. 80 S
Instantaneous Stop: V Max - Vo in approx. 40 S
Emergency Stop: V Max - Vo in approx. 10 S
Winding Tension/Unwind: Max. 12.650 N
Winding Tension/Rewind 1: 318 - 6328 N/25% Taper Tension at Outer Diameter
Winding Tension/Rewind 2: 318 - 8438 N/25% Taper Tension at Outer Diameter
Elongation Unit (Stretcher)
Capability: 1.5 - 3.0% With a Target Of 2.0%
Machine Design: Drive side on the right, as seen in material running direction.
Power:
Voltage: 480 Volts + 10%-20% Ac-3 Phase-60 Cycle +/- 2%
Control Voltage: 24 Volts
Total Supply Value: approx. 700 Kva
Air:
Continuous Pressure: >/- 5,5 Bar >/- 77 Psi
Consumption approx.: 24 Nm3/H
Water:
Flow: 1,5 M3/H 53 Cu Ft/H
Main Machine:
Drive Side on the right
Unwind with Stepped Expanding Heads
Stretch Stand
Two Slitting Cassettes
Pusher Plates on Rewinds
Drives, Motors and Sps from Siemens
Siemens Programming Unit with Modem and Programs
Winding Shafts:
2 Rewind Shafts - 6"
2 Rewind Shafts - 10"
2 Rewind Shafts - 12"
2 Rewind Shafts - 16"
Handling for Unwind Side including:
Coil Car with Fixed Saddle
Core Roller Table with Core Deposit
Two Coil Deposit Stand Non-Driven (Spools 66", 72", 76")
Empty Spool Roller Table with Spool Deposit
Handling for Rewind Side including:
2 Finish Roll Transport Cars
Edge Trim Suction, Chopper, Transport and Air-Separator, Diverter Gate,
Vacuum Hose and Maintenance Platform.
Line was Re-Installed in 2016.
Replacement value of this line is US$8,000,000.00
Sold "as is, where is" in storage.
Kampf Slitting Line - 01
Kampf Slitting Line - 02
Kampf Slitting Line - 03
SMS Demag (Canada) Limited
Pro-Eco Limited
Brand new in 2007, never used.
Entry Five Roll Tension Bridle Unit
Rolls 1, 3 and 5 are fixed
Rolls 2 and 4 are hydraulically raised and lowered
Diameter- 42 in
Surface - Polyurethane
Drives - individual AC vector, gear reducers, connection with universal drive shafts
Brake - 100 % at roll 1
Shock absorbers - at rolls 2 and 4
Snubber rolls at the fixed bridle rolls
Diameter - 10 in
Surface - Polyurethane
Drives - AC vector
Actuation - hydraulic for threading
Threading Tables
Two, near No. 2 and 4 bridle rolls, moving vertically
Lubrication
Manifold mounted, manual to all points
Tension Leveler
Preflex Rolls - 2 pairs, 1.75 in diameter, Rc 62/64
Anti-Cross Bow Roll - 3 in diameter, Rc 62/64
Back-up Roll - 2.91 in, crowned, Rc 56/58
Screw jacks - one for preflex roll adjustment, one for anti-cross bow adjustment, AC drives
Quick Open Actuation - Hydraulic cylinder
Lubrication - centralized grease to work rolls
Exhaust Hood - enclosure with reinforced sheet metal skin
Roll sets are cartridge mounted, supported on wheels and rails in the main frame, power moved.
Each preflex roll is backed up by a series of narrow-faced crowned back-up rolls. The lower two preflex rolls are adjustable for penetration by cross-connected screw jacks.
All rolls are made of AISI 52100 steel, induction hardened 0.025 in deep, ground and polished.
Exit Five Roll Tension Bridle Unit
Rolls 6, 8, and 10 are fixed
Rolls 7 and 9 are hydraulically raised and lowered
All other specifications are the same as for the entry bridle unit.
Snubber rolls are at the fixed bridle rolls
Roll 10 has a 100 % brake.
Threading tables are near No. 7 and 9 bridle rolls.
Motor List
All motors are TEFC, 460 Volts, 1750/1950 RPM
Horse powers are:
Bridle Roll 1 - 30
Bridle Roll 2 - 40
Bridle Roll 3 - 100
Bridle Roll 4 - 150
Bridle Roll 5 - 150
Bridle Roll 6 - 250
Bridle Roll 7 - 300
Bridle Roll 8 - 175
Bridle Roll 9 - 75
Bridle Roll 10 - 60
3 Entry Snubber Rolls - 25 each
3 Exit Snubber Rolls - 40 each
Total 1525 HP
Electrical Package and Controls
Starters, relays and PLC are located in a separate free standing enclosure. An isolation transformer is installed ahead of the AC drives.
Each AC motor is controlled and independently configured by a vector drive controller which is used to control speed, hard or soft, or regulate torque.
All drives have full regeneration capabilities to the common DC bus. With the common DC bus, the energy produced by a regenerating drive can be fed into the system, i.e. during the PL run entry bridle drives can be used to power the exit bridle drives, thereby significantly reducing incoming power requirement from the incoming three phase supply.
An operator station with all tension leveler functions and pushbuttons to operate and control the tension leveler is supplied (as mentioned in Section A above). It incorporates an HMI Panel View Plus operator interphase. The PLC controlling the tension leveler is integrated with the push-pull pickle line PLC via Ethernet cabling.
Hydraulic Power Unit
The additional power required for the tension leveler operation will be supplied from a separate unit with the following specifications:
Pumps - 3 plus 1 standby, 29 gpm each, variable displacement
Motors - 3 plus 1 standby, 30 HP each
Reservoir - 300 gal, mineral oil, with water cooler
Pressure - 1,650 psi max, 1500 psi operating
Price upon request:
SMS Demag Tension Levelling - 01
SMS Demag Tension Levelling -
Plunge Bridle Unit 01
SMS Demag Tension Levelling -
Plunge Bridle Unit 02
1250 Tonne Extrusion Line
Used extrusion press line – 1250 MT – Stopped Production February 2019
Manufacturers: Auburtin, Secim, Mentaschi, Sutton-Breda, Elhaus, Edwards, Sitatec
Built: 1974 – 2012
Force: 1250 MT
Type: direct
Billet diameter: 6” – 152 mm
Maximum Log length: 7.0 m
Scope of supply:
Log feeding table
Log furnace
Hot shear
Billet loader
Extrusion press
Cooling table
Hot saw
Puller
Run-out table
Stretcher
Finishing saw
Die oven
Tool expressing device and matrices shear
Spare parts
Specification
Log feeding table Log dia.: 152 mm – 6” Length: up to 7.0 m
Log furnace Mfc.: Auburtin Built: 1974 Capacity: approx. 1100 kg/h
Gas heated
Hot shear Mfc.: Secim Built: 1974 Vertical cut
Billet loader Mfc.: Mentaschi Built: 1981 Pivoting loader
Extrusion press Mfc.: Sutton-Breda-Mentaschi Built: 1974 Type: direct
Force: 1250 MT Dead time: approx. 24 sec. Billet length: up to 720 mm
Container - resistive heater
Cooling table Ventilators
Hot shear Mfc.: Elhaus Built: 1981 Positioning up to 10 m
Puller Mfc.: Elhaus Built: 1981 Standard puller
Run-out table Mfc.: Edwards Built: 1974, 1981, 1991 Walking beam
Stretcher Mfc.: Edwards Built: 1974 Force: 15 Ton – manual feeding
Pneumatic tongs
Finishing saw Mfc.: Elhaus Built: 1981 Profile length: 1.3 – 7.5 m
Die oven Mfc.: IUT Built: 1981
Tool expressing device & matrices shear Mfc.: Sitatec Built: 2012
Spare parts: 2 Containers Main pump (Oilgear – PVV540)
Main pump (Brünning Rexroth) Both pumps must be technically overhauled!
Container cylinder (must be re-sealed) Press rest cylinder (has to be re-sealed)
Loading cylinder (billet loader) Diverse small parts
Price: $245,000.00
Sold "as is, where is"
